Dryvit Provides New Options for Masons

Lighter Weight,  Authentic NewBrick™ Expected to Dramatically Increase Productivity for Masonry Contractors and Expand Options for Design Professionals and Specifiers

By Eric Cote

NewBrick installation at this recent Arby’s Restaurant renovation in New York. The white brick was manufactured in this color,  eliminating the need for onsite painting.

Dryvit Systems, Inc., the leading manufacturer of exterior insulation and finish systems (EIFS) in North America, has launched a breakthrough new brick product that can dramatically increase brick installation productivity for masons and provide new options for architects, contractors, and building owners who wish to include brick as part of a new or renovated building’s exterior cladding.

At 1/12th the weight of traditional clay brick, NewBrick is a lightweight insulated brick product that is coated with a specially formulated finish. It matches clay brick’s classic size and appearance, but offers state-of-the-art engineering and technology to meet today’s building challenges, including:

  • A built-in horizontal alignment guide that eliminates the need for support pans and mortar joint spacers, and also establishes the perfect 3/8” spacing for the mortar, reducing installation time and saving money.
  • No brick ties are needed, eliminating penetrations through the water resistive barrier.
  • Reducing the amount of steel, concrete, and engineering on the project
  • Lowering costs to transport the product to and around the job site
  • Easier and safer to work with, especially on multi-story construction
  • Installs faster
NewBrick installation at this recent Arby’s Restaurant renovation in New York. The white brick was manufactured in this color,  eliminating the need for onsite painting.

NewBrick installation at this recent Arby’s Restaurant renovation in New York. The white brick was manufactured in this color, eliminating the need for onsite painting.

Dryvit President and CEO Mike Murphy called Dryvit’s patent-pending NewBrick product a significant advancement in the way buildings are constructed. “We are very excited about the opportunities NewBrick presents for architects, installers, and building owners,” said Murphy. “With NewBrick, we are providing contractors an exciting new product that improves daily productivity, reduces occupational injury, provides greater creative flexibility, and results in a better building process. For owners and architects, NewBrick results in a better building envelope at a lower installed cost.

“Although NewBrick can be installed directly over tilt-wall, precast and concrete masonry units, the larger benefits can be realized when NewBrick is installed over an Outsulation® system,” Murphy continued. These benefits include the following:

  • Full system warranty for 10+ years, depending on system, including the air/water-resistive barrier
  • Continuous Insulation (CI), meeting IECC requirements
  • Compliance with NFPA 285 fire testing
  • Compliance with California’s Title 24, Part 6 Energy Code
  • Can contribute to LEED points
[Left] Coarse Cut texture shown on Dryvit’s NewBrick,  which also is available in Smooth and Velour textures. [Right] NewBrick was installed over insulated concrete tilt up in new construction of Big Y Grocery store in Shelton,  Conn.

[Left] Coarse Cut texture shown on Dryvit’s NewBrick, which also is available in Smooth and Velour textures.
[Right] NewBrick was installed over insulated concrete tilt up in new construction of Big Y Grocery store in Shelton, Conn.

Weight Matters

At 1/12 the weight of conventional face brick and 1/4 the weight of thin brick, NewBrick provides significant advantages to the installer, particularly in multi-story construction. Heavy materials require extra handling and equipment. With NewBrick, it is easy to handle on the jobsite and easy to apply without strain. This results in a faster-to-the-wall methodology for installers, which increases daily production.

12,000 square feet of NewBrick was installed over the Outsulation Plus MD System by Dryvit on this new-build,  multi-story,  mixed-use project in Schenectady,  N.Y.

12,000 square feet of NewBrick was installed over the Outsulation Plus MD System by Dryvit on this new-build, multi-story, mixed-use project in Schenectady, N.Y.

Bill Gatto, the VP of MGM Masonry, Inc. in Schenectady, N.Y., recently installed 12,000 square feet of NewBrick on a new-build, multi-story, mixed-use project over the Outsulation Plus MD System by Dryvit. “Everyone involved in a project is always looking to save money while constructing a quality building,” said Gatto. “The biggest selling point for Dryvit’s NewBrick was me telling the owner that it would cost less than thin brick because we could eliminate a whole step in the process since we didn’t need to prep the wall to accommodate the heavier thin brick. The second piece was me telling him that we could match the selected thin brick with respect to color and texture. He gave me a brick and Dryvit matched it, and he was very happy with that.”

12,000 square feet of NewBrick was installed over the Outsulation Plus MD System by Dryvit on this new-build,  multi-story,  mixed-use project in Schenectady,  N.Y.Gatto underscored the time savings associated with the lightweight NewBrick when positioning the product on the job site compared to clay brick. “Getting NewBrick to the wall itself is a much easier process than clay brick,” said Gatto. “Clay brick comes on pallets and you always have to be concerned with how much weight is being put on scaffolding. With NewBrick you never have to worry about this. They are lightweight and easy to move around the scaffold. Loading a scaffold with clay brick takes a substantial amount of time, especially on multi-story buildings, and it involves significant lift equipment costs.”

“There’s a huge market for thin brick right now with mixed-use buildings and hotels,” said Gatto. “If Dryvit can tap into that market and give you the same look for a lower cost and a higher R-value, I think NewBrick is going to crush the market.”

[Left] NewBrick over Masonry Substrate [Right] NewBrick with Dryvit Continuous Insulation Application

[Left] NewBrick over Masonry Substrate
[Right] NewBrick with Dryvit Continuous Insulation Application

About Dryvit Systems, Inc.

Dryvit Systems, Inc. is the manufacturer of Outsulation Exterior Insulation and Finish System (EIFS), in the U.S. Dryvit operates all North American manufacturing facilities to both ISO 9001:2008 and 14001:2004 standards. Dryvit is a member of, and is actively engaged in, many relevant construction-related organizations such as AWCI, EIMA, NAHB, USGBC, ABAA, AIA and CSI. Dryvit works both independently and within those organizations to promote energy-efficient construction methods that create jobs, reduce reliance on non-renewable energy sources, and reduce the carbon footprint of our nation’s buildings. Dryvit is headquartered in West Warwick, R.I., and has manufacturing facilities there and in Cranston, R.I., as well as in Georgia, Oklahoma, California, Canada, Poland, and Germany.

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